National Apparel Retailer Modernizes DC Decant Workstations with ModSort™
Scalable transfer and divert automation designed for operator-adjacent workstations
150+ workstations | 15–30% potential productivity improvement* | 50–60% potential MDR energy savings* |
Customer Challenge
A national apparel retailer needed to modernize inbound decant operations across a large distribution center footprint. With associates working continuously near the equipment, the solution had to be safe, quiet, compact, reliable, and repeatable across approximately 150 workstations.
ModSort™ transfer and divert module
OPERATOR-ADJACENT AUTOMATION
Quiet 24V MDR technology supports close-interaction decant environments.
A Pre-Commissioned, Scalable Solution
Regal Rexnord worked with integration partners to package ModSort™ transfer and divert modules for pre-commissioning. The approach supported faster installation, consistent setup, and quality execution across the rollout. Compact, multi-direction capability reduced pneumatic complexity while improving workstation flow and operator comfort.
ModSort Capabilities Supporting the Solution
Quiet 24V MDR
Designed for operator-adjacent environments.
Compact Footprint
Multi-direction transfer and divert in limited space.
Pneumatic-Free
Reduced complexity and dependency on air systems.
Pre-Commissioned
More consistent, installation-ready deployment.
Customer Impact
The retailer created a more scalable foundation for inbound automation while modernizing high-touch workstation areas. The result was a quieter, safer, and more installation-ready transfer and divert solution designed for decant operations at scale.
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Operator-Friendly
Quiet technology for close-interaction workstations.
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Compact & Flexible
Transfer and divert capability in a small footprint.
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Simplified Integration
Reduced pneumatic dependence and complexity.
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Repeatable at Scale
Consistent deployment across many stations.
Let Us Optimize Your Facility
Contact an automation solutions expert to learn how we can help reimagine your operations.