Solution Spotlight | Merging and Splitting
MERGE. SPLIT. MOVE.
Flexible conveyor automation for changing warehouse flow
UP TO 8,000 PPH
Bulk flow splitting
UP TO 4,000 PPH
Switching and merging
2:2 CONFIGURATION
Intelligent load balancing
BUILT FOR A WAREHOUSE THAT NEVER STANDS STILL
Order profiles, dock priorities and package mixes change throughout the day. Powered by the ModSort™ platform, Regal Rexnord conveyor solutions help merge inbound streams, split outbound flow and redirect product with greater precision, less manual handling and a more flexible path to automation.
LARGE FORMAT MODSORT
Flexible capabilities for increasing third-party logistics and warehouse productivity. From high-rate bulk flow splitting to switching and merging, engineered conveyor solutions simplify complex flow and scale with confidence.
MODULAR PLATFORM
SCALABLE DESIGN
ONE PLATFORM. MULTIPLE FLOW STRATEGIES.
MERGE
Combine inbound product streams
SWITCH
Redirect product as priorities change
SPLIT
Balance outbound flow across lanes
HANDLE
Manage irregular package mixes
EXAMPLE APPLICATION
A retail distribution center needed to balance outbound flow across multiple dock assignments as carrier schedules and order priorities shifted. A 2:2 ModSort™ switching and load-balancing solution intelligently distributed product between outbound lanes, smoothing congestion and maintaining release flexibility without a full system redesign.
2:2
SWITCH + LOAD BALANCE
WHY MODSORT
MODULAR BY DESIGN
Integrates into new or existing conveyor systems for retrofits, upgrades and scalable expansion.
FLEXIBLE IN APPLICATION
Supports switching, merging, flow splitting and irregular package handling across warehouse distribution environments.
Let Us Optimize Your Facility
Contact an automation solutions expert to learn how we can help reimagine your operations.